Mene ne bambanci tsakanin 3-axis, 4-axis, da 5-axis a CNC machining?Menene fa'idodin su?Wadanne samfurori ne suka dace don sarrafawa?
Uku axis CNC machining: Shi ne mafi sauki kuma mafi na kowa machining form.Wannan tsari yana amfani da kayan aiki mai jujjuyawa wanda ke motsawa tare da gatari guda uku zuwa na'ura mai tsayayyen aiki.Gabaɗaya, yana nufin gatari guda uku waɗanda suke tafiya a madaidaiciyar layi ta fuskoki daban-daban, kamar sama da ƙasa, gaba da baya, hagu da dama.Gatari uku na iya sarrafa saman ɗaya kawai a lokaci ɗaya, wanda ya dace da sarrafa wasu sassan diski
Kayan aikin yankan yana motsawa tare da gatura X, Y, da Z don datsa abubuwan da suka wuce gona da iri a bangaren.Bugu da ƙari, yana iya motsawa tare da waɗannan gatura da yawa lokaci guda don ƙirƙirar ƙirar da ake so.
Wannan yana nufin cewa CNC inji kayan aikin iya yanke a cikin workpiece daga wannan gefe zuwa wancan, daga gaba zuwa baya, kuma sama da ƙasa.
Koyaya, bench ɗin aiki tare da ƙayyadaddun kayan aiki ba zai iya motsawa da yardar kaina kwata-kwata.
Amfani
Duk da samun ƙarin ci-gaba na tsarin a masana'antar yau, 3-axis CNC machining har yanzu ana amfani da ko'ina.Don haka, bari mu dubi wasu fa'idodin kiyaye shi.
- Low cost: Uku axis CNC machining ya fi dacewa da sauri samar da asali geometric siffofi da sauki sassa.Bugu da kari, a cikin injinan axis uku, yana da sauƙin tsarawa da kuma saita kwamfutoci don ayyukan samarwa.
-Multifunctionality: Uku axis CNC machining ne mai matukar m part masana'antu tsari.Kawai maye gurbin kayan aiki don yin ayyuka daban-daban kamar hakowa, niƙa, har ma da juyawa.
Waɗannan injinan kuma suna haɗa na'urori masu canza kayan aiki ta atomatik, ta yadda za su faɗaɗa ƙarfinsu.
Aikace-aikace
Uku axis CNC machining har yanzu yana da matukar amfani tsari.Za mu iya amfani da shi don ƙirƙirar daban-daban madaidaicin ainihin siffofi na geometric.
Waɗannan aikace-aikacen sun haɗa da: 2 da 2.5D zanen ƙirar ƙira, niƙa ramin, da niƙa saman;Ramin zare da injin axis daya;Hakowa, da sauransu.
Juke yana da layukan samarwa da yawa kuma yana iya sarrafa oda daban-daban na kasuwancin waje da kyau
Hudu axis CNC machining: Ƙara wani juyi axis a kan uku axis, yawanci juya 360 ° horizontally.Amma ba zai iya jujjuyawa cikin babban gudu ba.Ya dace da sarrafa wasu sassan nau'in akwatin.
An fara amfani da shi a kan mashin ɗin lankwasa da saman, wato, injinan ruwan wukake.Yanzu, CNC hudu axis machining cibiyoyin za a iya amfani da machining na polyhedral sassa, karkace Lines tare da juyawa kwana (cylindrical man grooves), karkace grooves, cylindrical cams, cycloids, da sauransu, kuma ana amfani da ko'ina.
Daga samfuran da aka sarrafa, za mu iya ganin cewa CNC hudu axis machining yana da halaye masu zuwa: saboda sa hannu na jujjuyawar axis, yana yiwuwa a aiwatar da farfajiyar a cikin sararin samaniya, haɓaka daidaiton machining, inganci, da ikon sarrafawa. saman a cikin sararin samaniya;Yin aiki da kayan aikin da ba za a iya sarrafa su ta hanyar injin injin axis uku ko waɗanda ke buƙatar clamping na dogon lokaci (kamar mashin ɗin saman axis).
Samun damar kawo karshen tsarin clamping ta hanyar jujjuya aikin aiki tare da gatura guda huɗu, rage lokacin clamping, rage tsarin aiki, da kuma yadda zai yiwu dakatar da matakai da yawa ta hanyar matsayi ɗaya don rage kurakurai na matsayi;An inganta kayan aikin yankan sosai, suna tsawaita rayuwar su da sauƙaƙe ƙaddamar da samarwa.
Akwai gabaɗaya hanyoyin sarrafawa guda biyu don CNC huɗun axis machining cibiyoyin: sakawa machining da interpolation machining, wanda ya dace da sarrafa na polyhedral sassa da sarrafa na jujjuya jikin, bi da bi.Yanzu, ɗaukar cibiyar injin axis guda huɗu tare da A-axis a matsayin axis a matsayin misali, zamuyi bayanin hanyoyin mashin ɗin guda biyu daban.
Five axis CNC machining: Ana ƙara ƙarin juzu'i a sama da axis guda huɗu, yawanci tare da madaidaiciyar fuska tana jujjuya 360 °.An riga an iya sarrafa axis biyar ɗin gabaɗaya don cimma matsaya na lokaci ɗaya, rage farashin ƙullawa da tarkacen samfur da karce.Ya dace da sassan sarrafawa tare da pores na aiki da yawa da filaye mai lebur, da manyan buƙatun machining, musamman sassan da ƙaƙƙarfan buƙatun machining machining.
Mashin ɗin axis guda biyar yana ba da dama mara iyaka don sarrafa masana'antu don aiwatar da girma da siffar sassa yadda ya kamata.Kalmar 'gatura biyar' tana nufin adadin kwatance da kayan aikin yanke zai iya motsawa.A kan cibiyar injin axis guda biyar, kayan aikin yana motsawa akan gatura na X, Y, da Z kuma yana jujjuyawa akan gatura A da B don kusanci aikin aiki daga kowace hanya.A takaice dai, zaku iya sarrafa bangarorin biyar a saitin daya.A abũbuwan amfãni da aikace-aikace na biyar axis machining ne bambancin.
Gudanar da hadaddun siffofi a cikin saitin guda ɗaya don haɓaka yawan aiki, adana lokaci da kuɗi tare da shirye-shiryen ƙayyadaddun ƙayyadaddun ƙayyadaddun kayan aiki, haɓaka kayan aiki da kwararar kuɗi, yayin da rage lokacin isarwa da cimma daidaito mafi girma saboda aikin aikin ba ya motsawa a cikin wuraren aiki da yawa kuma an sake clamped, Kuma yana yiwuwa a yi amfani da guntu yankan kayan aikin don cimma mafi girma yankan gudun da ƙasa da kayan aiki vibration, cimma kyau kwarai surface gama da overall mafi ingancin part.
5-axis machining aikace-aikace
5-axis machining za a iya amfani da da yawa aikace-aikace, kamar daidai 5-axis CNC milling na aluminum 7075 ga jirgin sassa.Mu ƙwararrun masana'anta ne na sassan aluminum, bakin karfe, tagulla da sauran kayan.GEEKEE daidaitaccen masana'antar niƙa ce ta CNC wacce aka fi amfani da ita a sararin samaniya, dijital ta hannu, na'urorin likitanci, masana'antar kera motoci, sabbin harsashi na makamashi, tsaro na ƙasa da masana'antar soja, da sauran fannoni.Za mu iya sarrafa sassa daban-daban masu siffa ta hanyar sarrafa shaft daban-daban da injunan niƙa, adana lokaci da kuɗi.Ana samun ƙarancin shirye-shiryen ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun daidaitattun sashe kuma akwai.
Kodayake fa'idodin gatari biyar sun shahara sosai idan aka kwatanta da gatari huɗu ko uku, ba duk samfuran ba ne suka dace da injin axis guda biyar.Wadanda suka dace da injin axis guda uku na iya zama ba lallai ba ne su dace da injin axis guda biyar.Idan an sarrafa kayayyakin da za a iya sarrafa su da gatura guda uku tare da injinan axis guda biyar, ba zai ƙara tsada kawai ba amma kuma ba lallai ba ne ya haifar da sakamako mai kyau.Ta hanyar yin gyare-gyare masu ma'ana da haɓaka kayan aikin injuna masu dacewa don samfurin kawai za a iya gane ƙimar injin kanta.
Barka da zuwa tuntuɓar GEEKEE, muna ba da sabis na zance kyauta!
Lokacin aikawa: Afrilu-13-2023
